Industrial & High-Bay LED Lighting Solutions

Industrial & Warehouse Lighting

Industrial & High-Bay LED Lighting Solutions

Designed for efficiency, maintenance simplicity and environment fit-warehouse, manufacturing, and demanding industrial spaces.

• Facility types & pain points

• Glare control & visual comfort strategy

• Clean design options for food/clean areas

• Thermal reliability in harsh environments

• Layout inputs checklist

• Recommended luminaires

We focus on the controllable industrial lighting challenges

Our industrial LED lighting solutions are built around the problems that factories, logistics hubs and distributors can actually control: maintenance, inventory, safety and operating cost – not abstract lighting theory.

Controllable issueImpact on operationsOur response
Too many SKUs to stockTied-up cash, complex inventory, slow responses to projects.Adjustable wattage and tunable CCT high-bays reduce the number of SKUs needed for typical warehouse and factory layouts.
Frequent maintenance at high mounting heightsEach lift rental and shutdown is expensive and disruptive.High-efficacy, long-life LED platforms with serviceable drivers minimise unplanned interventions.
Dust, oil mist or light corrosionLenses discolour, heat builds up, lifetime is reduced.HB06 / HB05 glass-covered designs and robust heat sinks maintain output in tough conditions.
High ambient temperature zonesStandard LED drivers suffer and fail early.HB20 high-temperature high-bay uses components rated for elevated ambient conditions.

We treat industrial LED lighting as a critical part of your production system – not just as a way to make the warehouse look brighter.

industrial LED high-bay lighting in dusty factory environment and logistics hub
LED warehouse aisle lighting with low-glare

Task lighting quality for safe, efficient industrial work

Industrial and warehouse lighting must support safe movement, accurate picking,
inspection and machine operation. We design high-bay lighting layouts that provide
appropriate lux levels and uniformity on the floor and task planes.

Key lighting aspects

Horizontal illuminanceDefines general brightness on floors and walkways, critical for safe movement and traffic.
Task illuminanceEnsures workstations, packing tables and inspection lines have enough light for accurate work.
UniformityReduces visual strain and adaptation when moving between brighter and darker zones.
Glare controlProtects forklift drivers and operators working under high-bay luminaires from uncomfortable glare.

Design & verification

We support your projects with industrial lighting layouts using DIALux / AGI32 – including task-specific grids, aisle lighting calculations and ROI comparisons against existing discharge lighting systems.

 

The aim is not just a brighter factory – it is a safer, more efficient, easier-to-maintain industrial facility with long-term lighting stability.

Reduce lighting inventory with adjustable and shared platforms

Distributors and contractors do not want to stock every wattage and every colour temperature. Our adjustable wattage and CCT high-bays help cut down SKUs, while shared mechanical and optical platforms simplify long-term maintenance and retrofit.

• Adjustable wattage – one SKU covers multiple lumen packages.

• Tunable CCT – 3000 K / 4000 K / 5000 K in one luminaire for flexible deployments.

• Shared modules and housings – simpler spare parts and consistent appearance.

• Stable platforms – easier to support long-run projects and repeat orders.

This inventory strategy creates value for both project owners and channel partners – it turns industrial LED lighting into a repeatable, profitable business rather than a one-off sale.

HB13 industrial LED high-bay platform with shared modules and adjustable wattage
ED warehouse aisle lighting with low-glare HB21

Installation & retrofitting in real factories

Many industrial lighting projects fail not in DIALux or AGI32, but on site. Uneven mounting
heights, crowded ceilings and limited shutdown windows often make “perfect layouts” impossible.
We align our product platforms and layouts with real installation constraints.

Site constraintRisk if ignoredZC approach
Different mounting heights in one hall (e.g. 6 m production, 12 m storage)Uneven illuminance, over-lit or under-lit zones, wasted wattage.Use tunable wattage high-bays (HB12 / HB13) to balance lux levels per zone without increasing SKUs.
Beams, ducts, conveyors and cranes blocking ideal aimingShadows, dark strips across production lines or racking aisles.Combine wide and aisle optics, adjust aiming angles and layout positions to work around obstructions.
Retrofitting legacy HPS / MH luminairesExtra drilling, longer shutdowns and unexpected installation cost.Offer bracket and hole-pattern options to match typical legacy fixtures and minimise rework.
Limited shutdown time for heavy productionProjects delayed or cancelled due to installation complexity.Fast-mount hook, chain or bracket kits with pre-wired connectors to shorten time-at-height per fixture.

Our goal is not a “perfect” layout that only works on paper, but a layout that works safely and repeatably in your actual facility.

Reliability & thermal stability in harsh environments

Hot, dusty and vibrating environments are where many LED luminaires fail faster than expected. We design our industrial high-bays around thermal management, driver durability and serviceability rather than lab-only lifetime claims.

• HB20 high-temperature platform – driver rated up to Ta 70 °C with validated L70 @ 5000 h at 70 °C.

• HB19 high-power high-bay – robust heat-sink design for long-run 400–600 W operation in tall spaces.

• HB21 low-glare 200 lm/W – high efficacy reduces system wattage and junction temperature.

• Industrial-grade surge protection and isolation to cope with real factory power conditions.

• Modular layouts that allow driver or module replacement without discarding the entire luminaire.

In industrial plants, lifetime is defined by temperature, dust and power quality – not only by the LED chip.

Reliability & thermal stability in harsh environments

Application-based industrial lighting recommendations

Every factory or logistics hub is a mix of different environments. The table below summarises
which high-bay platforms usually fit each area best.

AreaKey lighting characteristicsRecommended luminaires
High-temperature zones (steel, glass, hot paper sections)50–70 °C ambient, strong thermal stress, stable lumen output required.HB20 high-temperature high-bay.
Large spaces (hangars, shipyards, tall logistics hubs)18–35 m mounting height, long-throw beams, fewer luminaires.HB19 high-power high-bay.
General factory floorsBalanced efficacy, durability and cost.HB12 and HB21.
Long-shift production zonesLow glare, high uniformity, comfortable for long working hours.HB21 low-glare high-bay (UGR<19).
Mixed-use layouts & complex EPC projectsOn-site tuning of wattage and CCT, late-phase adjustment flexibility.HB13 3-in-1 tunable high-bay.
Warehouses & racking aislesVertical illuminance, aisle beam patterns, forklift safety.HB13 / HB12 with appropriate optics.

Recommended industrial luminaires

Robust fixtures for steelworks, glass and ceramic plants, logistics hubs. Focus on thermal management,
corrosion resistance, and low‑glare productivity lighting.

HB13 Tunable high-bay platforms

HB13 & HB12 Tunable high-bay platforms

Flexible, adjustable solutions for mixed-use facilities and channels.

• HB13: 3-in-1 tuning – wattage, CCT and beam angle adjustable.
• HB12: cost-effective adjustable high-bay for mainstream projects.
• Ideal for distributors and EPC contractors seeking SKU reduction.

HB20 High-temperature high-bay

HB20 High-temperature high-bay

Engineered for steelworks, glass plants and hot process zones.

• Designed for 50–70 °C ambient conditions.

• High-temperature rated driver (Ta 70 °C).
• Validated L70 @ 5000 h under 70 °C test conditions.

HB19 High-power high-bay

HB19 High-power high-bay

For tall spaces such as aircraft hangars and shipyards.

• 400–600 W power range.
• Approx. 160–175 lm/W efficacy.
• 12°/25°/40°/60° beam options for long-throw layouts.

Download the industrial lighting guide (PDF)

Get a concise guide to typical high-mast mounting heights, aiming strategies and retrofit considerations for ports, airports and large yards.

• Typical pole heights and example mast layouts.

• Basic aiming concepts for mixed operation zones.

• Retrofit checklist for HID to LED high-mast projects.

After submitting the form, we will send the latest version of the high-mast lighting guide to your email within 24 hours.

Frequently asked questions about Industrial & High-Bay LED lighting

How to choose beam angle for different ceiling heights? +

Based on mounting height, spacing and task area; we prioritize uniformity and comfort.

When should I prioritize low-glare options? +

When workers look upward frequently, reflective surfaces exist, or quality inspection tasks are involved.

What info do you need for a warehouse layout? +

Height, rack layout, aisle width, target lux, and any sensor/control requirements.

How to reduce maintenance cost? +

Select stable thermal design, simplify wiring, standardize SKUs and plan spares.

Can you support clean/food facilities? +

Yes-design choice focuses on easy-clean surfaces and appropriate protection strategy.

Share your industrial project – get an engineering-led proposal

Ceiling height, aisle width, task type, target lux & current fixture count.

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